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Systems

SPECTRA™ PCI-Card

The SPECTRA™ PCI solution is designed specifically for machines using open-architecture controls.

 

SPECTRA™ PCI-Card

 

The SPECTRA™ PCI plug-in card is the center of your process monitoring system. Depending on the configuration, it is possible to connect up to eight analogue sensors to the up to two measuring input modules. Via the Profibus- or the Interbus modules, the Spectra can analyze another eight digital input signals. The control communication between the CNC/PLC controller and the Spectra unit can be operated by these bus systems. In addition to this, it is also possible to realize the CNC/PLC – SPECTRA™ communication via a CNC I/O module, which uses 24VDC inputs and relay outputs. For process visualization, the SPECTRA™ needs to be connected via Ethernet or a serial link to a PC based control or operating unit.
The SPECTRA™ PCI system is also available as external “box”-solution or as SPECTRA™ Vision, an industrial PC featuring a touch-panel and an integrated SPECTRA™ PCI board.

 

Technical Data

  • Power supply: PCI Bus
  • Power consumption: 30 Watt
  • Possible interfaces: CNC I/O, Ethernet, Profibus, Interbus
  • Human / Machine interface: SPECTRA™ hmi, IPM-Plus, M-View. Visualization via a SPECTRA-Vision or the operating surface of the (windows-based, XP, Vista, 2000) CNC control (e.g. Siemens 840D, Fanuc, Indramat)
  • Environment temperature:
    Operating: 0 - 45 °C,
    Storage: 0 - 65 °C
  • Humidity: 0 to 95 %,
  • Dimensions: Depending on Model (1 or 2 PCI-Slots are used)
  • Weight: ca. 600g
  • Approvals: CE

Applications and machining types

Application (depending on hardware configuration)

Process monitoring:
Tool monitoring (Tool breakage, Missing tool, Worn tool), Collision and overload detection, Gap-Elimination, Quality monitoring
With additional Sensors also measurement of:
vibration and acoustic emission, power, force, torque, bending, as well as sensorless Digital Drive Data for the detection of process faults.


Machine type
e.g: Machine tools, robots, handling systems, machining centres and other industrial applications.

 

 

SPECTRA™ Pulse

Pulse Maschinenairbag :: Spectra Pulse

Spectra™ Pulse …

  • Miniature Monitoring System utilizing MEMS technology
  • 3-Axis vibration sensing
  • Smart sensor technology incorporating sensor, processor, I/O, and a suite of software functions
  • User-defined limits
  • Time & date records of machine or process events
  • Software capabilities include…
    • Speed
    Motion, shock, and vibration
    Level, angle, and tilt
    Rotational imbalance
    Collision
    FFT (Fast Fourier Transform) analysis
    Temperature
  • Easy to install or retrofit

Spectra™ Pulse is a complete miniature monitoring system using micro-electronic-mechanical-systems, or MEMS technology. MEMS technology increases the affordability, functionality, and performance in a small and reliable package. Montronix utilizes accelerometer-based MEMS technology to provide a 3-dimensional monitoring solution that may be reprogrammed with various algorithms to provide solutions based on changing requirements.

Specifications

Sensor Type Dreiachsen Vibration (Piezo micro milled Silicon Device)
Messbereich ± 5 g min, ± 7 g typisch
Dynamischer Bereich 54 dB @ 10 Hz
Linearität < 0,2% des Gesamtbereichs
Hysteresis < 0,2% des Gesamtbereichs
Achsenkorolation < ± 0,2%
Bandbreite DC bis 4kHz
Schlagfestigkeit Bis 1000g
Spannungsversorgung 924V DC
Stromaufnahme 50 mA
Schnittstelle Seriell RS232 @ 19200 baud
Anzahl Ausgänge 3 bei 530V push pull (1k Ohm)
Anzahl Eingänge 2 (Monitor aktiv, Umschaltung)
Kabel 2m, 12 adrig geschirmt, Mantel PUR
Abmessungen, Gehäuse Aluminium box 30x55,5x15mm, vergossen
Gewicht 55g
Schutzklasse IP67
Umgebungstemperatur 0 bis 70°C Betrieb 40 bis 100°C Lager
Feuchtigkeit 0 bis 100%

 


Abb.1: Abmessungen in mm

Abb.2: Typisches HMI mit Auswahl an Software Downloads

Abb.3: IBU Interface Unit

 

Applications

Applikation Produktionsanlage
Unwuchtüberwachung Bearbeitungszentren, Transferstraßen, Drehmaschinen
Kollisionsüberwachung Dito sowie an Ladeportalen und Robotern, bei Wasserund Laserschneiden, Sondermaschinen, Montagemaschinen, Schleifmaschinen (Kollision und GapElimination), Stanzen und Pressen &
Life Box im Betrieb oder beim Transport (12000 Events im Ring Puffer) Dito sowie an zentralen Verbzw. Entsorgungsanlagen (Kühlmittel, Späne, Entlüftung &), Biegemaschinen, Holzund Kunststoffbearbeitung & &
Maschinenzustand / Diagnose (Service) Dito, als Werkzeug zur schnellen Zustandserkennung und als Hilfsmittel zur schnellen Fehlersuche.

 

SPECTRA™ External Enclosures

SPECTRA™ External Enclosures<em><strong></strong></em>

The SPECTRA™ electronic unit is the center of your process monitoring system. Depending on the configuration, it is possible to connect up to eight analogue sensors to the up to two measuring input modules. Via the Profibus- or the Interbus modules, the SPECTRA™ can analyze another eight digital input signals. The control communication between the CNC/PLC controller and the SPECTRA™ unit can be operated by these bus systems. In addition to this, it is also possible to realize the CNC/PLC – SPECTRA™ communication via a CNC I/O module, which uses 24VDC inputs and relay outputs. For process visualization, the SPECTRA™ needs to be connected via Ethernet or a serial link to a PC based control or operating unit.
The SPECTRA™ system is also available as a plug-in PCI-board or as SPECTRA™ Vision, an industrial PC featuring a touch-panel and an integrated SPECTRA™ PCI board.

Technical Data

  • Power supply: 18-30V DC
  • Power consumption: 30 Watt
  • Possible interfaces: CNC I/O, Ethernet, Profibus, Interbus
  • Human / Machine interface: SPECTRA™ HMI, IPM-Plus, M-View. Visualization via a SPECTRA™ Vision or the operating surface of the (windows-based, XP, Vista, 2000) CNC control (e.g. Siemens 840D, Fanuc, Indramat)
  • Environment temperature:
    Operating: 0 - 45 °C,
    Storage: 0 - 65 °C
  • Humidity: 0 to 95 %,
  • Dimensions: 210mm x 154mm x 92mm
  • Weight: ca. 1200g
  • Approvals: CE

Applications and machining types

Application (depending on hardware configuration)

Process monitoring:
Tool monitoring (Tool breakage, Missing tool, Worn tool), Collision and overload detection, Gap-Elimination, Quality monitoring
With additional Sensors also measurement of:
vibration and acoustic emission, power, force, torque, bending, as well as sensorless Digital Drive Data for the detection of process faults.


Machine type
e.g: Machine tools, robots, handling systems, machining centres and other industrial applications.

 

 

SPECTRA™ Pulse Ethernet IBU

Maschinenairbag :: SPECTRA™ Pulse Ethernet IBU   Maschinenairbag :: SPECTRA™ Pulse Ethernet IBU Front


 

 

 

 

SPECTRA™ Vision

SPECTRA™ Vision<em><strong></strong></em>

The SPECTRA™ VISION is a Windows-based industrial pc for the roughest of environments. With its integrated process monitoring it provides the optimal solution for monitoring even the most complex processes.

 

Technical Data

  • Display: 8,4" or 10" TFT-color display with 80" viewing angle, 25 ms reaction time analog resistive, 500:1 contrast, 800x600 resolution
  • Available Interfaces: 4x serial RS232 ports (1 external, 3 internal) Ethernet, 2x USB, VGA, printer, mouse, keyboard, audio in, audio out
  • Power supply: 12-28V
  • Power requirements: 3A max.
  • Human Machine Interface: SPECTRA™-hmi, IPMPlus, M-View, TsXpress
  • Temperature range:
    operating -40 - 80 "C,
    storage: -40 - 1 00 "C
  • Humidity: 0 to 95 %, no condensation
  • Certifications, in connection with Montronix systems: CE, CSA, ETL

Applications and Fields of Application

Application
Tool Monitoring (Broken / Missing Tool)
Collision Monitoring
Measuring vibration and frequencies to detect process errors / malfunction

Field of Application
Tool machines in all industrial applications

 

SPECTRA™ Pulse Battery Net Box

Battery Net Box :: <em><strong>SPECTRA</strong><strong>™</strong></em> Pulse The SPECTRA™ Battery Net Box is designed for the wireless connection of a SPECTRA™ Pulse sensor and any PC. The wireless communication is a Peer-to-Peer link and will be defined via a configuration interface. A battery allows independent measurements and analysis possibilities up to 5 hours.
The range of 30 to 100 meters (32.80 to 109.36 yd) in the industrial environments allows to work comfortable even on big machines, gantries, or other large systems. In a Microsoft™ Windows™ environment the SPECTRA™ Battery Net Box can be connected just as easy as any other wireless device. It is also possible to connect the M8 power supply connector to a regular DC 24 V distributor device for machine outputs. Thereby the SPECTRA™ Battery Net Box is usable also for long time monitoring and process optimisation tasks (in combination with a laptop), or the integrated logbook function of the sensor can be used.
The Battery Net Box can be used also for the connection to other devices like e.g. to the SPECTRA™ process monitoring units or to a second SPECTRA™ Pulse (signals only, no LED display). For that a suitable external adapter is necessary.

Technical Data

  • Wireless communication: according to standards IEEE 802.11b, 802.11g
  • Frequency range: 2.412 - 2.484 GHz
  • Output power: 14 dBm +1.5 dBm / -1.0 dBm
  • Maximum receive level: -10 dBm (with PER <8 %)
  • Data rates: with automatic fallback, 54 Mbps - 1 Mbps
  • Media access control: CSMA/CA with ACK
  • Range: up to 100 m (109.36 yd) indoors
  • Modulation techniques: OFDM, DSSS, CCK, DQPSK, DBPSK, 64 QAM, 16 QAM
  • Shock resistance: up to 10 g (0.03 lbs.)
  • Interface: 2 x RS232
  • Power supply: DC 10 - 30 V
  • Current consumption: 500 mA max.
  • Dimensions: (HxWxD in mm ("), approx.) 130 x 85 x 35 (5.12" x 3.35" x 1.38"), magnets and antenna not included
  • Housing: cast aluminium
  • Weight: approx. 450 g (1 lb.)
  • Protection class: IP65
  • Ambient temperatures:
    operating: 0 - 50 °C (+32 - +122 °F)
    storage: -20 - 70 °C (-4 to +158 °F)
  • Relative humidity: 0 to 95 % (dew formation not permitted)
  • Membrane keypad: typical industrial quality, resistant against usual chemicals
  • Fuse (battery protection): 250 V, slow, 4 A

Applications and Fields of Application

Application
SPECTRA PULSE™ communication
SPECTRA™ communication

Field of Application
Within all industrial areas

 

Fig: Complete set with case,
Sensor with BatteryNet Box in action

 

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