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SPECTRA™ Pulse

Pulse Maschinenairbag :: Spectra Pulse

Spectra™ Pulse …

  • Miniature Monitoring System utilizing MEMS technology
  • 3-Axis vibration sensing
  • Smart sensor technology incorporating sensor, processor, I/O, and a suite of software functions
  • User-defined limits
  • Time & date records of machine or process events
  • Software capabilities include…
    • Speed
    Motion, shock, and vibration
    Level, angle, and tilt
    Rotational imbalance
    Collision
    FFT (Fast Fourier Transform) analysis
    Temperature
  • Easy to install or retrofit

Spectra™ Pulse is a complete miniature monitoring system using micro-electronic-mechanical-systems, or MEMS technology. MEMS technology increases the affordability, functionality, and performance in a small and reliable package. Montronix utilizes accelerometer-based MEMS technology to provide a 3-dimensional monitoring solution that may be reprogrammed with various algorithms to provide solutions based on changing requirements.

Specifications

Sensor Type Dreiachsen Vibration (Piezo micro milled Silicon Device)
Messbereich ± 5 g min, ± 7 g typisch
Dynamischer Bereich 54 dB @ 10 Hz
Linearität < 0,2% des Gesamtbereichs
Hysteresis < 0,2% des Gesamtbereichs
Achsenkorolation < ± 0,2%
Bandbreite DC bis 4kHz
Schlagfestigkeit Bis 1000g
Spannungsversorgung 924V DC
Stromaufnahme 50 mA
Schnittstelle Seriell RS232 @ 19200 baud
Anzahl Ausgänge 3 bei 530V push pull (1k Ohm)
Anzahl Eingänge 2 (Monitor aktiv, Umschaltung)
Kabel 2m, 12 adrig geschirmt, Mantel PUR
Abmessungen, Gehäuse Aluminium box 30x55,5x15mm, vergossen
Gewicht 55g
Schutzklasse IP67
Umgebungstemperatur 0 bis 70°C Betrieb 40 bis 100°C Lager
Feuchtigkeit 0 bis 100%

 


Abb.1: Abmessungen in mm

Abb.2: Typisches HMI mit Auswahl an Software Downloads

Abb.3: IBU Interface Unit

 

Applications

Applikation Produktionsanlage
Unwuchtüberwachung Bearbeitungszentren, Transferstraßen, Drehmaschinen
Kollisionsüberwachung Dito sowie an Ladeportalen und Robotern, bei Wasserund Laserschneiden, Sondermaschinen, Montagemaschinen, Schleifmaschinen (Kollision und GapElimination), Stanzen und Pressen &
Life Box im Betrieb oder beim Transport (12000 Events im Ring Puffer) Dito sowie an zentralen Verbzw. Entsorgungsanlagen (Kühlmittel, Späne, Entlüftung &), Biegemaschinen, Holzund Kunststoffbearbeitung & &
Maschinenzustand / Diagnose (Service) Dito, als Werkzeug zur schnellen Zustandserkennung und als Hilfsmittel zur schnellen Fehlersuche.

 

SPECTRA™ Pulse Ethernet IBU

Maschinenairbag :: SPECTRA™ Pulse Ethernet IBU   Maschinenairbag :: SPECTRA™ Pulse Ethernet IBU Front


 

 

 

 

SPECTRA™ Pulse Battery Net Box

Battery Net Box :: <em><strong>SPECTRA</strong><strong>™</strong></em> Pulse The SPECTRA™ Battery Net Box is designed for the wireless connection of a SPECTRA™ Pulse sensor and any PC. The wireless communication is a Peer-to-Peer link and will be defined via a configuration interface. A battery allows independent measurements and analysis possibilities up to 5 hours.
The range of 30 to 100 meters (32.80 to 109.36 yd) in the industrial environments allows to work comfortable even on big machines, gantries, or other large systems. In a Microsoft™ Windows™ environment the SPECTRA™ Battery Net Box can be connected just as easy as any other wireless device. It is also possible to connect the M8 power supply connector to a regular DC 24 V distributor device for machine outputs. Thereby the SPECTRA™ Battery Net Box is usable also for long time monitoring and process optimisation tasks (in combination with a laptop), or the integrated logbook function of the sensor can be used.
The Battery Net Box can be used also for the connection to other devices like e.g. to the SPECTRA™ process monitoring units or to a second SPECTRA™ Pulse (signals only, no LED display). For that a suitable external adapter is necessary.

Technical Data

  • Wireless communication: according to standards IEEE 802.11b, 802.11g
  • Frequency range: 2.412 - 2.484 GHz
  • Output power: 14 dBm +1.5 dBm / -1.0 dBm
  • Maximum receive level: -10 dBm (with PER <8 %)
  • Data rates: with automatic fallback, 54 Mbps - 1 Mbps
  • Media access control: CSMA/CA with ACK
  • Range: up to 100 m (109.36 yd) indoors
  • Modulation techniques: OFDM, DSSS, CCK, DQPSK, DBPSK, 64 QAM, 16 QAM
  • Shock resistance: up to 10 g (0.03 lbs.)
  • Interface: 2 x RS232
  • Power supply: DC 10 - 30 V
  • Current consumption: 500 mA max.
  • Dimensions: (HxWxD in mm ("), approx.) 130 x 85 x 35 (5.12" x 3.35" x 1.38"), magnets and antenna not included
  • Housing: cast aluminium
  • Weight: approx. 450 g (1 lb.)
  • Protection class: IP65
  • Ambient temperatures:
    operating: 0 - 50 °C (+32 - +122 °F)
    storage: -20 - 70 °C (-4 to +158 °F)
  • Relative humidity: 0 to 95 % (dew formation not permitted)
  • Membrane keypad: typical industrial quality, resistant against usual chemicals
  • Fuse (battery protection): 250 V, slow, 4 A

Applications and Fields of Application

Application
SPECTRA PULSE™ communication
SPECTRA™ communication

Field of Application
Within all industrial areas

 

Fig: Complete set with case,
Sensor with BatteryNet Box in action

 

SPECTRA™ Pulse Kit

Pulse  Kit :: <em><strong>SPECTRA</strong><strong>™</strong></em> Pulse

Cases Complete Kit

The mobile SPECTRA™ Pulse TRUNK KIT-independent diagnoses machines are easy to use.

 

Winner of the German Industry Award 2008 in the category of "Production"

 

 

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