• The Montronix power sensor PS-200-NG measures the input of effective electrical power of spindle and axle drives with the highest possible resolution. The power signal provided is perfectly suited for monitoring when combined with a Montronix IBU-NG.

    The PS200-NG can be used with direct current motors as well as with one- or three-phase AC motors. Via current and voltage, the PS200-NG determines the input of effective power and creates a corresponding analog output signal. A multitude of amplification and filter settings are available to optimally adapt the output signal to the respective drive and process. In combination with a Montronix IBU-NG system, they can be individually set for each tool.

    The PS200-NG thus offers a robust solution for monitoring tool breakage, wear and missing tools independent of the control system being used.

  • TypeDescription
    Sensor type Power sensor
    Protection class IP67
    Temperature range Operation -20 to 70 °C / Storage -20 to 85 °C
    Relative humidity 0 bis 95 % non-condensing
    Diameter cable leadthrough 60 mm
    Certifications CE
    Voltage supply ±12 V to ±15 V ±5 %
    Output current 100 mA
    Output current accuracy ±1 %
    Output linearity ±0.25 %
    Response time ≤ 1μs @ di/dt = If /μs
    Hysteresis allowance ≤ 0.3mA (0A ↔ If)
    Maximum current @70 ºC VCC=±15 V ±300 A @ RM=30 Ω
    Rated current 200 AT
    Connection PUR cable with M8 3-pin male plug
    Material Insulated plastic case according to UL94V0

     

    TypeDescription
    Amplifier Amplifier for power sensor
    Protection class IP40
    Dimensions (HxWxD in mm) ca. 121 x 42 x 120 (without terminals)
    Housing Aluminium, for35 mm DIN rail mounting
    Weight ca. 660 g (incl. sensors)
    Temperature range Operation 0 to 50 °C / Storage -10 to 70 °C
    Relative humidity 0 to 95 % non-condensing
    Diameter cable leadthrough Ø 60 mm
    Certification CE
    Voltage supply 18 to 36 V DC, 15 W max.
    Outputs 1 x IBU-NG
    Output signal -10 to +10 V
    Measuring range Current 40 A or 200 A (switchable), Voltage: 600 V, Band width: 20 kHz
    Gain 1, 2, 4, 8,1 6, 32, 64, 128, 256, 512, 1024, 2048, 4096
    • Monitoring of feeder and spindle drives
    • Detection of broken tools
    • Detection of tool wear
    • Detection of missing tools
    • Detection of first cuts/gates

    Production Systems

    • Used in machining and transfer centers, with lathes, custom machines, and for montoring of all kinds of drives.