IBU-NGTechnical specificationsApplications

The PulseNG Kit serves as permanently installed diagnostic tool for machines and machining centers. In principle, the PulseNG Kit consists of the PulseNG sensor and the interface IBU-NG.

The software provided as user interface for the PulseNG monitoring system is titled PulseNG -hmi.

PulseNG -hmi runs under Microsoft Windows XP®, Windows 7, Windows 8 and Windows 10.

PulseNG -hmi provides process visualization for the different scenarios and serves to check and set individual parameters and limits.

Basic functions:

  • Built in text log for more than 4000 events
  • Generates output in approx. 1 millisecond upon a Collision!
  • Reaction time for vibration-overload is approx. 1 millisecond
  • Reduces the risk of premature failure of spindles and dynamic machine components

Advanced functions:

  • Automated Machine self diagnostics
  • Simple Process Monitoring
  • Optimization of machining & process parameters


  • Simple, but complete Realtime Tool & Process monitoring system consisting of sensor & electronics
  • MEM’s based tri-axial accelerometer (X, Y and Z)
  • Quick & easy installation on spindle / machine member & in electrical cabinet
  • Teach function for easier system-setup
  • Economically Priced

More details can be found in the technical specifications.


Type Description
Dimensions (HxWxD in mm) approx. 120 x 42 x 120
Housing Aluminum attachable to DIN rail accord. to EN 50022
Weight approx. 370 g
Protection class IP40
Temperature range Operation 0 to 50°C / Storage -20 to 70°C
Relative humidity 0 bis 95 % noncondensing
Voltage supply 18-30 V DC
Current consumption 300 mA max.
Reacton time ≥ 1 ms
Inputs 18-30 V DC, 20 mA
Outputs 30 V DC, 100 mA
EMC (electromagnetic compatibility) EN 61326-1: 2006-5

With the PulseNG kit an extensive machine diagnostics and troubleshooting capability is possible.

These include:

  • Turning Machines
  • Machining Centers
  • Grinding Machines
  • Special Purpose Machines
  • Transfer Lines
  • Part loading systems
  • Robots
  • Other industrial material handling systems
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