Spectra ONE CNC

Tool monitoring, process monitoring, process optimization, machine protection, machine diagnostics, predictive maintenance

For up to 4 stations

Per station up to 9999 tools per workpiece (up to 9999 workpieces)

Communication with the controller via discrete I/O (expandable with Hub DIO), Profibus or Profinet

Analog and digital sensors, expandable with SensorHub AD and SensorHub NX

Spectra ONE PB tool and process monitoring

Spectra ONE Profibus

Tool monitoring, process monitoring, process optimization, machine protection, machine diagnostics, predictive maintenance

For up to 4 stations

Per station up to 9999 tools per workpiece (up to 9999 workpieces)

Communication with the controller via discrete I/O (expandable with Hub DIO), Profibus or Profinet

Analog and digital sensors, expandable with SensorHub AD and SensorHub NX

Spectra ONE PN tool and process monitoring

Spectra ONE Profinet

Tool monitoring, process monitoring, process optimization, machine protection, machine diagnostics, predictive maintenance

For up to 4 stations

Per station up to 9999 tools per workpiece (up to 9999 workpieces)

Communication with the controller via discrete I/O (expandable with Hub DIO), Profibus or Profinet

Analog and digital sensors, expandable with SensorHub AD and SensorHub NX

Spectra ONE NX CNC

Tool monitoring, process monitoring, process optimization, machine protection, machine diagnostics, predictive maintenance

For up to 4 stations

Per station up to 9999 tools per workpiece (up to 9999 workpieces)

Communication with the controller via discrete I/O (expandable with Hub DIO), Profibus or Profinet

Integrated SensorHub NX

Spectra ONE NX PB tool and process monitoring

Spectra ONE NX Profibus

Tool monitoring, process monitoring, process optimization, machine protection, machine diagnostics, predictive maintenance

For up to 4 stations

Per station up to 9999 tools per workpiece (up to 9999 workpieces)

Communication with the controller via discrete I/O (expandable with Hub DIO), Profibus or Profinet

Integrated SensorHub NX

Spectra ONE NX PN tool and process monitoring

Spectra ONE NX Profinet

Tool monitoring, process monitoring, process optimization, machine protection, machine diagnostics, predictive maintenance

For up to 4 stations

Per station up to 9999 tools per workpiece (up to 9999 workpieces)

Communication with the controller via discrete I/O (expandable with Hub DIO), Profibus or Profinet

Integrated SensorHub NX

IBU Plus / IBU Plus E

Machine protection for the low-cost sector

Digital I/O with 7 outputs, 6 inputs

USB-C service interface

A sensor port and RJ45 Ethernet 100/1000

Pulse Plus / Pulse M12 Plus

Measurment range	± 160 m/s² (± 16g)
Resolution	(± 2 G / ± 4 G / ± 8 G /± 16 G) 0,98 / 1,91 / 3,91 / 7,81 mg/LSB
Frequency range	0 - 13,3 kHz
Sensor resonant frequency	6,9 kHz
Acceleration noise density	190 μg/√Hz
Signal sample rate	26667 values/second per axis

Extensions for Montronix Monitoring Solutions

Hubs

SensorHub USB

4 x Digital RS485 (M8) for all Montronix NG sensors

Hub DIO

2 x digital IO with 12 inputs and 4 outputs each

SensorHub AD

Analog (DB15) 4 x differential or 8 x single ended for all analog Montronix sensors and analog third-party sensors with max. +/- 10 V

SensorHub NX

4 x Digital RS485 (M8) for all Montronix NG sensors

Learn more about our systems!

Vibration sensor BV100 from Montronix

in System information

The BV100 detects mechanical vibrations and high-frequency structure-borne sound signals with an exceptional bandwidth up to 500 kHz. This makes it perfect for detecting tool breakage, collisions, and spindle faults. In combination with the TSVA2-DGM amplifier and the SPECTRA™ system, it offers a robust, retrofittable solution for intelligent real-time machine…

Vibration sensor BV100 from Montronix

in System information

Tool monitoring system from Montronix

in System information

With a tool monitoring system from Montronix, you secure your production from the very first workpiece. The sensors detect tool breakage, wear, or process errors in real time and the evaluation reacts within milliseconds.

Tool monitoring system from Montronix

in System information

Accelerometers from Montronix

in System information

Montronix acceleration sensors detect vibrations and collisions directly at the machine. They stop machining centers in under 1 millisecond and prevent damage to spindles or fixtures. At the same time, they provide three-axis real-time data for tool monitoring, process analysis, and maintenance.

Accelerometers from Montronix

in System information

How to measure tool wear: Montronix GmbH

in System information

Tools wear down gradually. The problem often goes unnoticed until it leads to dimensional deviations, scrap, or machine downtime. At Montronix, we measure tool wear directly in the machining process. Our sensors detect even the smallest deviations immediately and report them early, before your production suffers damage.

How to measure tool wear: Montronix GmbH

in System information

3-axis accelerometer: Montronix

in System information

Our 3-axis acceleration sensors detect vibrations, collisions, and movements in real time. The Pulse Plus and Pulse M12 Plus models are suitable for a wide range of industrial applications, from machine tools to pump systems. By measuring in three axes simultaneously, they provide a complete picture of every movement. This…

3-axis accelerometer: Montronix

in System information

Tool wear: Montronix GmbH

in System information

With our sensors for power, vibration, and force, you can detect tool wear early and reliably. This protects your machine from unplanned downtime, ensures consistently high machining quality, and extends the service life of your tools. Montronix provides suitable solutions for this application.

Tool wear: Montronix GmbH

in System information

Vibration sensor BV100 for machine monitoring: Montronix GmbH

in System information

With vibration sensors like our BV100 from Montronix, you can detect tool breakage, collisions, and process errors immediately during operation. The sensor measures vibrations and structure-borne sound on the machine and reports critical deviations before damage or failures occur.

Vibration sensor BV100 for machine monitoring: Montronix GmbH

in System information

Strainlink250-DA strain sensor: Montronix GmbH

in System information

Stresses in machine structures often lead to damage or failures. At Montronix, we detect these risks at an early stage. Our StrainLink250-DA strain sensor measures the smallest strains directly on the surface and is ideal for applications with dynamic loads, for example when the spindle starts up slowly at low…

Strainlink250-DA strain sensor: Montronix GmbH

in System information

Tool Monitoring

in System information

Montronix offers tool monitoring systems for all types of cutting machine tools. With our intelligent sensor solutions, you can detect tool breakage, wear, collisions, and process errors in real time.

Tool Monitoring

in System information

Real-time cut detection

in System information

Tools often break right at the start of machining. The possible reason: incorrect tool length. At Montronix, we solve this problem with acoustic cut detection. Our sensors immediately detect the first material contact and protect the tool, workpiece, and machine in real time.

Real-time cut detection

in System information

Understanding and applying vibration analysis | Montronix

in System information

Unexpected machine damage often occurs due to vibrations that go unnoticed for a long time. Bearing damage, imbalances, or tool breakage announce themselves early before they cause production downtime. With the PulseNG-Diag software, Montronix offers vibration analysis that makes these signals visible and thus prevents failures.

Understanding and applying vibration analysis | Montronix

in System information

Unmanned production: Montronix GmbH

in System information

With our sensors for power, vibration, and force, you can detect deviations from the planned machining process early and reliably. This protects your machine from unplanned downtime during unmanned production and ensures consistently high machining quality. Montronix provides suitable solutions for this application.

Unmanned production: Montronix GmbH

in System information

Drill breakage control from Montronix

in System information

The drill breakage control from Montronix detects breakages in real time and stops the process in less than a millisecond. Sensors detect any deviation in force or vibration and prevent defective parts from entering further processing.

Drill breakage control from Montronix

in System information

Power sensor PS200-NG: Montronix GmbH

in System information

The PS200-NG measures the active power of your spindle and feed drives directly during operation. It immediately detects even the smallest deviations such as tool breakage or material changes. As a compact complete system, the sensor can be quickly integrated.

Power sensor PS200-NG: Montronix GmbH

in System information

Acceleration sensors from Montronix GmbH

in System information

Our acceleration sensors detect vibrations, collisions and movements in real time. With the Pulse Plus and Pulse M12 Plus models, we offer solutions for a wide range of industrial applications, from machine tools to pump systems.

Acceleration sensors from Montronix GmbH

in System information

Machine diagnostics: Montronix GmbH

in System information

Our machine diagnostics detect deviations in the process in real time and protect your production from downtime. Sensors and evaluation units provide precise data, analyze causes, and immediately report critical conditions. You intervene in a targeted manner before damage or scrap parts occur.

Machine diagnostics: Montronix GmbH

in System information

Hall sensors from Montronix: PS200-NG

in System information

Montronix Hall sensors measure the current flow in all three phases of an AC motor without contact and detect even the smallest deviations in real time. In combination with the PS200-NG, these signals are evaluated immediately to reliably prevent tool breakage, overloads, and failures. The result: more process reliability, less…

Hall sensors from Montronix: PS200-NG

in System information

Retrofit tool breakage control with Montronix

in System information

Retrofitting tool breakage control. Is it possible? With Montronix, no problem! This is how you stop damage before it occurs. Our systems reliably detect breakages and immediately send the signal to stop the machine. This protects spindle, workpiece, and process quality in any production environment.

Retrofit tool breakage control with Montronix

in System information

Acoustic sensors: Montronix GmbH

in System information

Acoustic sensors detect sound waves and convert them into electrical signals. Whether for machine monitoring, leak detection, or quality control, they respond to even the smallest noises that the human ear cannot perceive. This allows problems in production to be detected early, failures to be avoided, and processes to be…

Acoustic sensors: Montronix GmbH

in System information

Tool brake detection of Montronix

in System information

Montronix tool breakage detection identifies tool breakage within a few milliseconds and immediately triggers the stop signal. The goal is to avoid expensive spindle damage, damaged workpieces, and series errors before they occur. The system intervenes faster than any machine control and works continuously in the background, even without operator…

Tool brake detection of Montronix

in System information

Crash? Collision protection with Montronix!

in System information

A crash in the machine often happens in seconds, sometimes in milliseconds. And it is precisely at that moment that it is decided whether a tool breaks or the entire spindle has to be replaced. Montronix collision protection detects such events immediately and reacts faster than any control system can.…

Crash? Collision protection with Montronix!

in System information

Collision monitoring for machine tools | Montronix

in System information

A crash in the machine tool often lasts only a fraction of a second. But it is precisely at this moment that it is decided whether only a tool needs to be replaced or the spindle will be out of service for weeks. With collision monitoring from Montronix, you react…

Collision monitoring for machine tools | Montronix

in System information

Automated manufacturing: What you need to know

in System information

When no human is standing in front of the machine, technology must take over. Our sensor technology secures your automated production in such a way that errors are not only detected but actively prevented. It doesn't matter whether it's loading, machining, or tool wear: Montronix provides the system that understands…

Automated manufacturing: What you need to know

in System information

Machine monitoring: Montronix GmbH

in System information

Montronix provides you with a complete machine monitoring system that detects problems before they lead to extremely costly damage. Our sensors analyze processes in real time, stop at critical deviations, and thus ensure the quality and availability of your equipment. You avoid long repair downtimes, reduce costs, and extend the…

Machine monitoring: Montronix GmbH

in System information